Our Production Process
At PLR Foods, we leverage the latest aseptic technology and sophisticated frozen processing methods to deliver premium-quality food products. Every step, from natural ripening to packaging, is meticulously designed to ensure food safety, consistency, and freshness, meeting the needs of both domestic and international markets.
Aseptic Process
Our aseptic division is equipped for large-scale production while maintaining the highest food safety and quality standards. Key features include:
- Ripening Chambers:
- Capacity: 3,000 tonnes
- Controlled environments ensure fruits ripen naturally, optimizing flavour and texture.
- Process Area:
- Size: 10,000 sq. ft.
- Ensures efficient, hygienic operations for large-scale processing.
- Warehouse:
- Size: 30,000 sq. ft.
- Facilitates efficient handling and storage of aseptic products.
- Laboratory:
- Size: 3,000 sq. ft.
- State-of-the-art facility for advanced quality testing and research.
- Aseptic Packaging:
- High-quality aseptic bags preserve colour, flavour, and nutritional value for extended shelf life.
Frozen Process
Our frozen division employs advanced freezing technologies to ensure top-notch quality and freshness:
- Natural Ripening Chambers:
- Capacity: 1,000 tonnes
- Fruits are ripened naturally before freezing, enhancing flavour and texture.
- Individual Quick Freezing (IQF):
- Freezes each piece individually, preserving texture, taste, and quality.
- Blast Freezing:
- Rapidly freezes bulk products, locking in natural attributes.
- Cold Storage:
- Size: 1,628 sq. m
- Capacity: 2,000 MT
- Provides optimal conditions for long-term preservation.
- Custom Solutions:
- Flexible packaging and product customization to meet diverse customer needs.
Quality and Safety
Both divisions operate under a stringent quality management system to meet international standards:
- Certifications:
- BRCGS, FSSC 22000, Kosher, and Halal.
- Sustainability Certifications: Sedex, EcoVadis, GlobalG.A.P.
- We are certified to process organic products.
- Laboratory Testing:
- Rigorous quality checks conducted in a 3,000 sq. ft. dedicated laboratory.
- Controlled Environment:
- Secure entry systems and sterile zones minimize contamination risks.
Why Choose PLR Foods?
- State-of-the-Art Infrastructure: From ripening chambers to cold storage, we ensure seamless processing and preservation.
- Premium Quality: Advanced technologies guarantee superior taste, safety, and shelf life.
- Sustainability: Eco-friendly practices are integrated into every stage of production.
- Global Reach: A robust logistics network ensures timely delivery to international customers.
